CNC prototype manufacturing, OEM service are offered
7-12 days according to the product design
15-35 work days in accordance with the different products
FOB Shenzhen, China or as the customer's request
8 sets of vacuum thermoforming machines+6sets of CNC machines and other machines.
T/T, L/C at sight
the standard export cartons or according to the customer's requirements
I. What's vacuum forming?
Vacuum forming is a process in which a thermoplastic sheet is heated to the appropriate temperature, stretched around or into a mold or pattern, and conformed to the mold by applying vacuum pressure between the mold surface and the plastic sheet. Because heating of the material to be formed is required, vacuum forming is considered a thermoforming process.
II. Vacuum Forming Machined process:
1. Extruding plastic sheet:
ABS, HIPS, PP, PE, PC, PMMA resin granules are extruded or co-extruded into thermoplastic sheet or plate that textured, smooth, gloss or matt, fire retardant and UV resistant
2. Vacuum forming:
After being heated, the plastic sheet is stretched onto or into a mould, and held against the mold by applying vacuum between the mould surface and the sheet to form designed shapes.
3. Cooling to keep shape:
Once formed the plastic need to cool before being released from the mould. To speed up the cooling cycle, fans are fitted and activated once the plastic part is formed.
4.Machine large products:
Our machine could be restructured to make larger plastic vacuum forming plastic products, with maximum dimensions of 3000*2000*800*10mm (L*W*H*T)
5. Trimming edges:
Extra material is firstly trimmed before more accurate processing. Sawing is often used in the stages. Polishing is made additionally to smooth the edges.
6. Drilling holes:
Drilling often follow the trimming. Other post forming processes include decoration, printing, strengthening, reinforcing and assembly.
7. CNC Processing:
For more accurate and faster speed vacuum forming plastic products processing, CNC is often used. The machine is computer programmed to select correct cutting tools and angle to suit each area.
8. Examination and checking:
Before packaging, all our vacuum forming plastic products will be carefully checked in terms of dimensions, surface finish, strength, color requirements and so on.
9. Cleaning and Packaging
All vacuum forming plastic products are cleaned before packaging. Products are wrapped with plastic film to prevent scratches and cartoon boxes are used or other methods are applied as required.
About Amei Brothers:
1.Amei Brothers is a professional OEM vacuum forming products manufacturer
in Shenzhen.We have more than 11 years production experience and advanced
management system .
2.Our professional engineer can make products and mould designby software
CAD. UG. PROE. Solidwork and Catia according to your request.
3.The max size we can do is 3000*1500*800mm.
4.The thickness can reach 10mm.
5.The materials include PMMA, ABS, PP,HIPS,PVC, PE,PET, PETG, etc.
Adopt imported high-quality materials which meet national and international standard.
6. much cheaper mould and unit price, low sample fee.
7. modern gauge equipments: Vacuum forming machine, CNC trimming
and drilling machine, engraving or silkscreen printing logos, polishing and