ABS, HIPS, PMMA,PETG, PP, ABS+PMMA, PVC, PC, APET, PS, PET etc.
Customized. (max product size can be up to 4000*2000*1000mm).
Max material thickness can be reach to 12mm.
Auto-catering fitting, toys, plastic shell for machine, home appliance,
medical equipment, architecture, advertising outdoor lighting box, tooling box, health and care etc.
As per customers requirement; generally, packed with PE bag in cartons.
7 work days
About 25 days after sample approved
Depended on the dims of the product and the qty of the tooling(2500 Pieces per week per tooling usually)
Europe, America, Asia and Australia etc.
Information need for quotation
2D&3D drawing, material requirement, qty, payment terms, packing and delivery requirement etc.
Step 1: Extruding plastic sheet ABS, HIPS, PP, PE, PC, PETG, PMMA resin granules are extruded or co-extruded into thermoplastic sheet--textured, smooth, gloss or matt, fire-retarded or UV resisted
Step 2: Vacuum forming to shape After being heated, the plastic sheet is stretched onto or into a mould, and held against the mold by applying vacuum between the mould surface and the sheet to form desired shapes.
Step3.: Cooling to maintain shape Once formed the plastic need to cool before being released from the mould. To speed up the cooling cycle, fans are fitted and activated once the plastic part is formed.
Step 4: Making large product Our machine could be restructured to make larger plastic ABS thick vacuum forming plastic shell, with maximun dimensions of 4000*3000*800* (L*W*H*T)
Step 5: Trimming edges Extra material is firstly trimmed before more accurate processing. Sawing is often used in this stages. Polishing is made additioanlly to smoothen the edges.
Step 6: Drilling holes Drilling oftens follow the trimming. Other post forming processes include decoration, printing, strengthening, reinforcing and assembly.
Step 7: CNC Process For more accurate and faster speed post thick ABS vacuum forming plastic shell processing, CNC is often used. The machine is computer programmed to select the correct cutting tools and angle to suit each cutting area.
Step 8: Examination and checking Before packaging, all our thick vacuum forming samples and products will be carefully checked in terms of dimensions, surface finish, stenghth, colour requirements and so on.
Step 9: Cleaning and Package All ABS thick vacuum forming plastic shells are cleaned before packaging. Products are wrapped with plastic film to prevent scratches and cartoon boxs are used or other methods are applied as required.